LM5010 Reference Design - Buck Converter for Automotive Tail Light Application, 1High Brightness LUXEON LED @ 300 or 900 mA

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  Design Specifications

Inputs Outputs #1
VinMin=8.0 V Vout1=2.5 V
VinMax=40.0 V Iout1=0.9 A
   Design Resources

LM5010 Reference Design

  Additional Resources


LM5010 Product Folder
LM5010 EVAL Evaluation Board
   Bill Of Materials

Part Manufacturer Part# Attributes
A1 National Semiconductor LMV321
Cb Vishay VJ0805Y103KXXAT 10n F
Cf1 Vishay VJ0805Y104KXXAT 100n F
Cf2 Vishay VJ0805Y104KXXAT 100n F
Cff Vishay VJ0805Y102KXXAT 1n F
Cin1 TDK C4532X7R2A105M 1u F, 1m Ohms
Co TDK C3216X7R1A106M 10u F, 1m Ohms
Css Vishay VJ0805A471KXXAT 470p F
D1 Vishay S397D 0.75 V
D2 Vishay S397D 0.75 V
D3 Vishay S397D 0.75 V
D4 Vishay S397D 0.75 V
L1 TDK SLF7045T-150M1R1-PF 15u H, 0.052 Ohms
M1 NAiS AQY221N2SX
Rbrake Vishay CRCW08051963F 196k Ohms
Resr Vishay CRCW08051R00F 1 Ohms
Ri Vishay CRCW08051002F 10k Ohms
Ron Vishay CRCW08053242F 32.4k Ohms
Rphd Vishay CRCW08056040F 604 Ohms
Rset Vishay CRCW0805R20J 0.2 Ohms
Rtail Vishay CRCW08053923F 392k Ohms
U1 National Semiconductor LM5010

  Design Description

This circuit is designed to replace a dual-filament incandescent bulb in a combined brake/tail light for automotive use. When power is applied to the 'Tail' input the current in the LED is regulated to 300mA. When power is applied to the 'Brake' input or both inputs simultaneously, the current in the LED increases to 900mA. The 'Brake' and 'Tail' input voltage can vary between 8V and 40V This makes the circuit suitable for standard passenger cars and trucks with 8V-16V batteries as well as freight trucks, tow trucks, fork lifts, and other vehicles that use a double lead-acid battery system, or 16V-32V. Diodes D3 and D4 provide reverse battery protection, and D2 ensures that a 'Brake' input supercedes a 'Tail' input. The LM5010 can withstand inputs voltages of up to 75V. This circuit does not need additional protection from 'load dump' events up to 75V.

Although not shown, the brightness of the LED can be dimmed with a PWM input by placing a signal-level NFET from the RON pin to ground and driving the gate with the PWM signal. This circuit is also compatible with 100Hz PWM of the input voltage for 'theater dimming' of interior lights. Please note that the PhotoMOS M1 and the op-amp A1 are shown as Q1 and U2 in the PCB layout, respectively.



  Schematic

Example Schematic Showing Connection for all Components.


  Layout


Board's Bottom View


Board's Top View