LM5007 Reference Design - Buck Converter for Automotive Applications, 1 to 2 High Brightness LUXEON LEDs @ 350 mA

  Design Specifications

Inputs Outputs #1
VinMin=9.0 V Vout1=2.3 V
VinMax=40.0 V Iout1=0.35 A
   Design Resources

LM5007 Reference Design

  Additional Resources


LM5007 Product Folder
LM5007EVAL Evaluation Board
LM5007SD-EVAL Evaluation Board
   Bill Of Materials

Part Manufacturer Part# Attributes
A1 National Semiconductor LM321
Cb TDK C2012X7R2E103K 10n F
Cf1 Vishay VJ0805Y104KXXAT 100n F
Cf2 Vishay VJ0805Y104KXXAT 100n F
Cff Vishay VJ0805Y102KXXAT 1n F
Cin TDK C3225X7R2A105M NumCaps=1, 1u F, 0 Ohms
Co TDK C3216X7R1A106M 10u F, 0 Ohms
D1 Vishay S397D 0.75 V
D2 Vishay S397D 0.75 V
L1 TDK SLF6028T-470MR59 47u H, 0.21 Ohms
Resr Vishay CRCW08051R00F 1 Ohms
Rf Vishay CRCW08053483F 348k Ohms
Rff Vishay CRCW08051002F 10k Ohms
Rfq Vishay CRCW08052742F 27.4k Ohms
Ri Vishay CRCW08051002F 10k Ohms
Ron Vishay CRCW0805153J 150k Ohms
Rset Vishay CRCW0805R20J 0.2 Ohms
Rsw Vishay CRCW0805471J 4.7k Ohms
U1 National Semiconductor LM5007

  Design Description

This circuit is designed to replace a single-filament incandescent bulb in an automobile tail light, brake light, turn signal, reverse light, or interior light (dome light, map light). It operates at approximately 600kHz, and regulates the current in the LED at 350mA from inputs of 9V to 40V. This makes it suitable for standard passenger cars and trucks with 8V-16V batteries as well as freight trucks, tow trucks, fork lifts, and other vehicles that use a double lead-acid battery system (16V-32V). Diode D1 provides reverse battery protection, and the LM5007 can withstand inputs voltages of up to 75V. This circuit does not need additional protection from 'load dump' events of up to 75V.

Although not shown, the brightness of the LED can be dimmed with a PWM input by placing a signal-level NFET from the RON pin to ground and driving the gate with the PWM signal. This circuit is also compatible with 100Hz PWM of the input voltage for 'theater dimming' of interior lights.

Please note that A1 in the schematic is shown as U2 in the PCB layout.



  Schematic

Example Schematic Showing Connection for all Components.


  Layout


Board's Bottom View


Board's Top View