LM5020 Reference Design - Sepic Converter, Wide Input Range: 11.4-28V Input, 18V @ 0.2A Output

  Design Specifications

Inputs Outputs #1
VinMin=11.4 Vout1=18
VinMax=28 Iout1=0.2
   Design Resources

LM5020 Reference Design

  Additional Resources


LM5020 Product Folder
LM5020EVAL Evaluation Board
   Bill Of Materials

Part Manufacturer Part# Attributes
C1 TDK C4532X5R1H225 22u F
C10 TDK C3225X7R1H105K 1u F
C11 TDK C3225X7R1H105K 1u F
C12 TDK C3225X5R1E106 10u F
C13 TDK C3225X7R1H105K 1u F
C14 Vishay VJ0805A101KXXA 100p F
C19 Vishay VJ0805A101KXXA 330p F
C2 Vishay VJ0805Y472KXXA 4.7n F
C21 TDK C3225X5R1E106 10u F
C42 Sanyo 35MV330WX 330u F
C5 Vishay VJ0805Y104KXXA 0.1u F
C6 Vishay VJ0805Y103KXXA 10n F
D1 ONSEMI MBRS260 0.63 V
L1 Pulse P1169.104 100u H, 0.27 Ohms
L2 Pulse P1169.104 100u H, 0.27 Ohms
M1 Vishay SI4850EY
R1 Vishay CRCW08052802F 28k Ohms
R10 Vishay CRCW08051002F 10k Ohms
R11 Vishay CRCW08058663F 866k Ohms
R13 Vishay CRCW08052001F 2k Ohms
R14 Vishay CRCW08051622F 16.2k Ohms
R15 Vishay CRCW08059092F 90.9k Ohms
R19 Vishay WSL1210 0.25R 0.25 Ohms
R2 Vishay CRCW08053162F 31.6k Ohms
R3 Vishay CRCW08053010F 301 Ohms
R4 Vishay CRCW08052101F 2.1k Ohms
R9 Vishay CRCW08051003F 100k Ohms
U1 National Semiconductor LM5020
U7 National Semiconductor LP2951

  Design Description

The LM5020 is employed here to design a SEPIC power supply where the positive input voltage rail can range above or below the positive output voltage rail. The LM5020 is a PWM controller that drives an external N-FET switch, M1. During start-up the switch is powered through its own internal startup regulator at the Vin pin. During normal operation it is powered at the Vcc pin via the small LM2951 regulator as a source of less widely varying voltage. Typically, the SEPIC architecture is used to take advantage of easily available inductors rather than less available transformers used in flyback architectures. During the on-time of the switch the input voltage, Vin, charges the L1 inductor. The negative voltage, relative to ground, across the sepic capacitor, C10 & C11, charges the inductor L2. During the switch off-time both inductors discharge through D1 to the output. It is the average of this pulsed discharge current that forms the output load current while also charging the output capacitors, C12,21,13, to the required output voltage. Current mode operation senses current at R19. Transient compensation is optimized via the resistor and capacitor circuit along the feedback path from the output to the VFB and COMP pins of the IC.



  Schematic

Example Schematic Showing Connection for all Components.


  Waveforms


16V Transient Response

18V Output Ripple

18V Phase Node

18V Transient Response