LM2621 Reference Design - Sepic Converter for Battery Applications: 2.7-5.5V Input, 3.3V @ 0.65A Output

  Design Specifications

Inputs Outputs #1
VinMin=2.7 V Vout1=3.3 V
VinMax=5.5 V Iout1=0.65 A
   Design Resources

LM2621 Reference Design

  Additional Resources


LM2621 Product Folder
LM2621EVAL Evaluation Board
   Bill Of Materials

Part Manufacturer Part# Attributes
C1 Sanyo 10CV220AX 220u F, 0.34 Ohms
C2 TDK C2012X7R1C225M 2.2u F
C3 Vishay VJ0603A331KXXAT 33p F
C4 TDK C3225X7R0J107MT 100u F, 0.34 Ohms
C5 Vishay VJ0603Y104KXXAT 0.1u F
C6 Vishay VJ0603Y104KXXAT 0.1u F
D1 Philips BAT54C 1 V
D2 Vishay MBRS120 1 V
L1 Coilcraft DO1813P-682HC 6.8u H, 0.08 Ohms
L2 Coilcraft DO1813P-682HC 6.8u H, 0.08 Ohms
R1 Vishay CRCW08054990FRT6 499 Ohms
R2 Vishay CRCW08051503FRT6 150k Ohms
R3 Vishay CRCW08053923FRT6 392kk Ohms
R4 Vishay CRCW08059092FRT6 90.9k Ohms
U1 National Semiconductor LM2621

  Design Description

The design uses a SEPIC topology using LM2621 controller.

Control scheme uses hysteretic window to control the output voltage. When the output voltage is below the upper threshold of the window the LM2621 switches with a fixed duty cycle of 70% at 400kHz. Current is ramped up during the first portion of the switch cycle, inductor current IL1& IL2 flows thru the FET (internal to LM2621) and stores energy in the inductor. During the 2nd portion of switch cycle FET (internal to LM2621) turns-off diode D2 conducts carrying the inductor current, current in L2 is the load current. When LM2621 switches continuously, the output voltage ramps up. When output voltage hits upper threshold limit LM2621 stops switching completely and output voltage is allowed to droop.

Note, Oscillator switches at 400kHz but the output ripple of the design is based upon the hysteresis of the gated oscillator as well as the load current.

This design is know for its simplicity and fast transient response. Ripple voltage generated across C4 is sensed by the feedback pin. C3 will allow the high frequency ripple to appear across the feedback pin without being attenuated by R2 & R4.

SEPIC topology provides low input ripple due to the input inductor and allows the output to be stepped up or down with no inversion in output polarity.

High switching frequency and high peak currents require that layout is done properly. A few points to note are:

1) Decoupling capacitors are close to IC pins as possible. Keep separate power ground plane.

2) Input and output capacitors are connected to the power ground plane; all other capacitors are connected to the signal ground plane.

3) High current paths are very short.

4) Feedback connections are short and direct and routed away from any noisy traces (i.e. switch node).



  Schematic

Example Schematic Showing Connection for all Components.


  Layout


Board's Bottom View


Board's Top View


  Waveforms


ch1=Vout_ripple ch3=Vreer ch4=Vswitchnode at Vin=2.7V and Iout=0.65A

ch1=Vout_ripple ch3=Vreer ch4=Vswitchnode at Vin=2.7V and Iout=0

ch1=Vout_ripple ch3=Vreer ch4=Vswitchnode at Vin=5V and Iout=0.65A

ch1=Vout_ripple ch3=Vreer ch4=Vswitchnode at Vin=5V and Iout=0

Vfeedbackpin for Vin=2.7V and Iout=0.65A

Vfeedbackpin for Vin=2.7V and Iout=0A

Vfeedbackpin for Vin=5V and Iout=0.65A

Vfeedbackpin for Vin=5V and Iout=0