LM5020 Reference Design - Boost Converter with 39W Output: 12V Input, 26V @ 1.5A Output

  Design Specifications

Inputs Outputs #1
VinMin=12 Vout1=26
VinMax=12 Iout1=1.5
   Design Resources

LM5020 Reference Design

  Additional Resources


LM5020 Product Folder
LM5020EVAL Evaluation Board
   Bill Of Materials

Part Manufacturer Part# Attributes
C1 Vitramon VJ0805A471KXXAT 470p F
C10 Vitramon VJ0805Y474KXXAT 470n F
C2 Sanyo 35MV330WX 330u F, 0.044 Ohms
C3 Sanyo 35MV330WX 330u F, 0.044 Ohms
C4 Sanyo 35MV330WX 330u F, 0.044 Ohms
C5 TDK C2012X5R1C105K 1u F
C6 Vitramon VJ0805Y104KXXAT 100n F
C7 Vitramon VJ0805Y103KXXAT 10n F
C8 Vitramon VJ0805Y104KXXAT 0.1u F
C9 Vitramon VJ0805A471KXXAT 470p F
D1 ONSEMI MBRS360 0.74 V
L1 Coilcraft DO5022P-223 22u H, 0.047 Ohms
M1 Vishay SI4894DY
R1 Dale CRCW08051002FRT6 10k Ohms
R2 Dale CRCW08051002FRT6 10k Ohms
R3 Dale CRCW08052001FRT6 2k Ohms
R4 Dale CRCW08051742FRT6 17.4k Ohms
R5 Dale CRCW08054992FRT6 49.9k Ohms
R6 Dale CRCW08051002FRT6 10k Ohms
R7 Dale WSL2512 0R075 1% R86 0.075 Ohms
R8 Dale CRCW08054990FRT6 499 Ohms
R9 Dale CRCW08053010FRT6 301 Ohms
U1 National Semiconductor LM5020

  Design Description

The LM5020 is employed here to design a Boost power supply where the input voltage rail is stepped up to create the output voltage rail. The LM5020 is a versatile PWM controller requiring an external the FET switch which can be sized to fit the output specification. The input voltage, Vin, during the on-time of the switch charges the L1 inductor through the FET to ground. During the off-time of the FET switch the inductor reverses polarity to forward bias the diode D1 to charge the output capacitors to the required output voltage and provide current to the load. The output voltage is set through the voltage divider R6 & R8 and the loop transient response is governed by the resistor capacitor circuit across the feedback pin, VFB, and the compensation pin, COMP, of the controller IC. Output capacitors (C3,C4,C10) are set to limit ripple and noise voltage while the input capacitance limits the noise ripple effects found on the input rail. The softstart ramp is optimized through C7 and the switching frequency is set via R4. Note that M1 in the schematic is shown as Q1 in the layout.



  Schematic

Example Schematic Showing Connection for all Components.


  Layout


Board's Bottom View


Board's Top View


  Waveforms


NSC0305-Output Ripple volts-0.5A load

NSC0305-Output Ripple volts

NSC0305-Start up voltages

NSC0305-Switch node

NSC0305-Transient Response