LM5020 Reference Design - Boost Converter, High Output Current: 6-20V Input, 20V @ 5A Output

  Design Specifications

Inputs Outputs #1
VinMin=6 Vout1=20
VinMax=20 Iout1=5
   Design Resources

LM5020 Reference Design

  Additional Resources


LM5020 Product Folder
LM5020EVAL Evaluation Board
   Bill Of Materials

Part Manufacturer Part# Attributes
C1 Vitramon VJ0805A101KXXAT 100p F
C2 Vitramon VJ0805Y472KXXAT 4.7n F
C3 TDK C4532X7R1E106M 10u F
C4 TDK C4532X7R1E106M 10u F
C5 Vitramon VJ0805Y104KXXAT 0.1u F
C6 Vitramon VJ0805Y103KXXAT 10n F
C7 Sanyo 35MV330WX 330u F, 0.044 Ohms
C8 Vitramon VJ0805A471KXXAT 470p F
C9 Vitramon VJ0805Y154KXXAT 150n F
D1 ONSEMI MMSD4148 1 V
D2 ONSEMI MMSD4148 1 V
D3 Diodes Inc B560C 0.7 V
D4 ONSEMI MMSD4148 1 V
L1 Vishay ILHP-5050FD-222 2.2u H, 0.014 Ohms
M3 IR IRLR7843
Q1 ONSEMI MMBT2907
Q2 ONSEMI MMBT2222A
R1 Dale CRCW08051503FRT6 150k Ohms
R10 Dale CRCW08054R22FRT6 4.22 Ohms
R11 Dale CRCW08052R49FRT6 2.49 Ohms
R2 Dale CRCW08051002FRT6 10k Ohms
R3 Dale CRCW08051002FRT6 10k Ohms
R4 Dale CRCW08051002FRT6 10k Ohms
R5 Dale CRCW08051002FRT6 10k Ohms
R6 Dale CRCW08054751FRT6 4.75k Ohms
R7 Dale CRCW08051742FRT6 17.4k Ohms
R8 Dale CRCW08052001FRT6 2k Ohms
R9 Dale CRCW08053010FRT6 301 Ohms
T1 PULSE P8208
U1 National Semiconductor LM5020

  Design Description

The LM5020 is employed here to design a Boost power supply where the input voltage rail is stepped up to create the output voltage rail. The LM5020 is a versatile pwm controller requiring an external FET switch which can be sized to fit the output specification. Here the output FET is driven especially hard through the driver circuit, Q1 & Q2, in order to optimize efficiency and turn-on/off transitions. Please note that this power supply can maintain steady state operation at 6V input but that it is necessary for the input voltage at startup to be above 13V. The input voltage, Vin, during the on-time of the switch charges the L1 inductor through the FET to ground. During the off-time of the FET switch the inductor reverses polarity to forward bias the diode D3 to charge the output capacitors to the required output voltage and provide current to the load. The current sense circuit, involving transformer T1, provides for the current mode operation of the control loop as well as a cycle to cycle current limit function. T1 is used instead of the more typical current sense resistor because of the high pulsed currents occurring at low input voltages. The output voltage is set through the voltage divider R1 & R2 and the loop transient response is governed by the resistor capacitor circuit across the feedback pin, VFB, and the compensation pin, COMP, of the controller IC. Output capacitors, C4 & C7, are selected to limit ripple and noise voltages while the input capacitance, C3, limits the noise ripple effects found on the input rail. The softstart ramp time is set via C6; the switch frequency is set by R7. After startup the voltage to power the LM5020 is taken from the output voltage through D1.

Notes: The FET M1 in the schematic is shown as Q3 in the board layout.



  Schematic

Example Schematic Showing Connection for all Components.


  Layout


Board's Bottom View


Board's Top View


  Waveforms


NSC0293-Start up

NSC0293-Swich node