National Semiconductor | High-performance Analog

 

 LM5027   

Voltage Mode Active Clamp Controller from the PowerWise® Family
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Features

  • Voltage-Mode control
  • Line feed-forward PWM ramp
  • Internal 105V rated start-up bias regulator
  • Programmable line Under-Voltage Lockout (UVLO) with adjustable hysteresis
  • Versatile dual mode over-current protection
  • Programmable volt-second limiter
  • Programmable soft-start
  • Programmable synchronous rectifier soft-start and stop
  • Precise 500mV over-current comparator
  • Current sense leading edge blanking
  • Programmable oscillator with 1 MHz maximum frequency and synchronization capability
  • Precision 5V reference
  • Programmable time delays between outputs
  • Description

    The LM5027 pulse-width modulation (PWM) controller contains all of the features necessary to implement power converters utilizing the Active Clamp / Reset technique. With the active clamp technique, higher efficiencies and greater power densities can be realized compared to conventional catch winding or RDC clamp / reset techniques. Three control outputs are provided: the main power switch control (OUTA), the active clamp switch control (OUTB), and secondary side synchronous rectifier control (OUTSR). The timing between the control outputs is adjustable with external resistors that program internal precision timers. This controller is designed for high-speed operation including an oscillator frequency range up to 1 MHz and total PWM propagation delays less than 50 ns. The LM5027 includes a high-voltage startup regulator with a maximum input voltage rating of 105V. Additional features include Line Under Voltage Lockout (UVLO), separate soft-start of main and synchronous rectifier outputs, a timer for hiccup mode current limiting, a precision reference, and thermal shutdown.

    Also Recommended
    LM3411Feedback Control / Optocoupler Driver For Isolated Supplies
    LM5025CActive Clamp Voltage Mode PWM Controller
    LM5026Active Clamp Current Mode PWM Controller
    LM5034Dual Interleaved Active Clamp Current Mode Controller



    Typical Application
    click for larger image


    Block Diagram
    click for larger image



    Typical Performance
    click for larger image


    Parameters / ValuesLM5027 LM5025C LM5026 LM5034
    PWM ModeVoltage/Feed-forward Voltage/Feed-forward Current Current
    TopologyForward Active Clamp Forward Active Clamp Forward Active Clamp Forward Active Clamp
    Input Min Voltage8 Volt 8 Volt 8 Volt 13 Volt
    Input Max Voltage105 Volt 90 Volt 100 Volt 100 Volt
    Frequency Max1000 kHz 1000 kHz 1000 kHz 1000 kHz
    Efficiency (peak)92 % 94 % 92.5 % 94 %
    Adj Switch FrequencyYes Yes Yes Yes
    Frequency Min100 kHz 100 kHz 100 kHz 100 kHz
    Sync PinYes Yes Yes Yes
    Sync TypeUp/down Up, down Input, Output Up
    UVLOYes Yes Yes Yes
    On/Off PinYes Yes Yes Yes
    PowerGood / Error FlagNo No No No
    Current Limit TypeCycle-cycle hiccup cycle-cycle, hiccup cycle-cycle, hiccup cycle-cycle, hiccup
    Gate Drive3 Amp 3 Amp 3 Amp 2.5 Amp
    Special FeaturesSynchronous rectifier drive out Controls dual or single interleaved conveter High bandwidth opto interface; programmable max. duty cycle Controls dual or single interleaved converter
    Temperature Min-40 deg C -40 deg C -40 deg C -40 deg C
    Temperature Max125 deg C 125 deg C 125 deg C 125 deg C
    Step-DownYes Yes Yes Yes
    Step-UpYes Yes Yes Yes
    FlybackNo No Yes No
    InvertingYes Yes Yes Yes
    RegTypeSwitching Controller Switching Controller Switching Controller Switching Controller
    Adjustable OutputYes Yes Yes Yes
    Output Power300 Watt 300 Watt 300 Watt 600 Watt
    Switching Frequency225000 kHz 2000 kHz 1000 kHz 2000 kHz
    Multiple Output CapabilityYes Yes Yes Yes
    PowerWiseYes Yes Yes Yes

    Datasheets
    TitleSizeDateOther
    Language
    LM5027 Voltage Mode Active Clamp Controller562
    Kbytes
    23-Nov-09   


    Application Notes
    TitleSizeDateOther
    Language
    AN-1976: Application Note 1976 LM5027 Evaluation Board588
    Kbytes
    19-Aug-09 

    Part Number(s)
    (NSID)
    Top ViewAvailabilityCurrent Reported StockBudgetary PricingPack
    Size
    LM5027MH/NOPB


    RoHS Status


    TSSOP EXP PAD
    Full production
    Lead Time: 6 weeks

    Samples
    DistributorRegionQty
    DIGI-KEYWorldwide211
    $1.75 each at 1K+ pcsrail
    of
    73
    LM5027MHX/NOPB


    RoHS Status


    TSSOP EXP PAD
    Full production
    Lead Time: 6 weeks

     
    DistributorRegionQty
    DIGI-KEYWorldwide0
    $1.75 each at 1K+ pcsreel
    of
    2500
    LM5027SQ/NOPB


    RoHS Status


    LLP
    Full production
    Lead Time: 6 weeks

    Samples
    DistributorRegionQty
    DIGI-KEYWorldwide1983
    MOUSERWorldwide1000
    $1.75 each at 1K+ pcsreel
    of
    1000
    LM5027SQX/NOPB


    RoHS Status


    LLP
    Full production
    Lead Time: 6 weeks

     
    DistributorRegionQty
    DIGI-KEYWorldwide0
    $1.75 each at 1K+ pcsreel
    of
    4500

    All information pertaining to the RoHS Compliance Standard can be found at http://www.national.com/en/packaging/leadfree.html.

    Moisture Sensitivity Level Data for LM5027.

    A RoHS compliance or an IPC 1752 report can be acquired at http://www.national.com/en/packaging/greennopb.html.

    National's certificate of product compliance for LM5027 is located at RoHS Status.

    Part Number(s)
    (NSID)
    DescriptionAvailabilityCurrent Reported StockBudgetary PricingPack
    Size
    LM5027MH-EVAL/NOPB

    Voltage Mode Active Clamp ControllerFull production
    Lead Free (RoHS)

     
    DistributorRegionQty
    DIGI-KEYWorldwide0
    MOUSERWorldwide1
    $140.00 each1

    Description:

    The LM5027 evaluation board is designed to provide the design engineer with a fully functional power converter based on the Active Clamp Forward topology to evaluate the LM5027 controller. The evaluation board is provided in an industry standard quarter-brick footprint.

    The printed circuit board consists of 6 layers of 2 ounce copper on FR4 material with a total thickness of 0.050 inches.

    The unit is designed for continuous operation at rated load at <40°C and a minimum airflow of 200 CFM.

    Features:

    • Input Operating Range: 36 to 78V (100V peak)
    • Output Voltage: 3.3V
    • Output Current: 0 to 30A
    • Measured Efficiency: 90.5% @ 30A, 92.5% @ 15A
    • Frequency of Operation: 250 kHz
    • Board Size: 2.3 X 1.45 x 0.5 inches
    • Load Regulation: 1%
    • Line Regulation: 0.1%
    • Line UVLO, Hiccup Current Limit

    Contents:




    National Semiconductor follows the provisions of the Product Stewardship Guide for Customers (CSP-9-111C1) and Banned Substances and Materials of Interest Specification (CSP-9-111S2) for regulatory environmental compliance. Details may be found at: www.national.com/en/packaging/greennopb.html. Lead free products are RoHS compliant.

    Lead Free product status is available through the search tool located here

    Part Number(s)
    (NSID)
    Weight
    (milligrams)
    TypePinsMSL RatingPeak ReflowRoHS
    Status
    CAD SymbolsModelsPackage
    Marking
    Format
    LM5027MH/NOPB

    73.061
    TSSOP EXP PAD201260DetailDownloadspice file
    NSUZXYTT
    LM5027
    MH
    LM5027MHX/NOPB

    73.061
    TSSOP EXP PAD201260DetailDownloadspice file
    NSUZXYTT
    LM5027
    MH
    LM5027SQ/NOPB

    52.754
    LLP241260DetailDownloadspice file
    NS
    UZXYTT
    L5027
    LM5027SQX/NOPB

    52.754
    LLP241260DetailDownloadspice file
    NS
    UZXYTT
    L5027

    All information pertaining to the RoHS Compliance Standard can be found at http://www.national.com/en/packaging/leadfree.html.

    Moisture Sensitivity Level Data for LM5027.

    A RoHS compliance or an IPC 1752 report can be acquired at http://www.national.com/en/packaging/greennopb.html.

    National's certificate of product compliance for LM5027 is located at RoHS Status.

    CAD Symbols and Models
    Download LM5027 CAD Symbols
     Models
    spice file


    Reliability Metrics
    Part Number Process EFR Reject EFR Sample Size PPM LTA Rejects LTA Device Hours FITS MTTF (Hours)
    LM5027MHABCD150XV1038680025950002736338335
    LM5027MHXABCD150XV1038680025950002736338335
    LM5027SQABCD150XV1038680025950002736338335
    LM5027SQXABCD150XV1038680025950002736338335

    Note: The Early Failure Rates (EFR) were calculated as point estimate PPM based on rejects and sample size for EFR. The Long Term Failure Rates were calculated at 60% confidence using the Arrhenius equation at 0.7eV activation energy and derating the assumed stress temperature of 150°C to an application temperature of 55°C.

    For more information on Reliability Metrics, please click here.


    All information pertaining to the RoHS Compliance Standard can be found at http://www.national.com/en/packaging/leadfree.html.

    Moisture Sensitivity Level Data for LM5027.

    A RoHS compliance or an IPC 1752 report can be acquired at http://www.national.com/en/packaging/greennopb.html.

    National's certificate of product compliance for LM5027 is located at RoHS Status.

    What's New in Power Management -- Sept 09
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    What's New in Power Management -- Sept 09
    Date: 2009-10-20
    Length: 0:05:48
    [Information as of 9-Feb-2012]