National Semiconductor | High-performance Analog

 

 LM5025   

Active Clamp Voltage Mode PWM Controller from the PowerWise® Family
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Features
  • Internal Start-up Bias Regulator
  • 3A Compound Main Gate Driver
  • Programmable Line Under-Voltage Lockout (UVLO) with Adjustable Hysteresis
  • Voltage Mode Control with Feed-Forward
  • Adjustable Dual Mode Over-Current Protection
  • Programmable Overlap or Deadtime between the Main and Active Clamp Outputs
  • Volt x Second Clamp
  • Programmable Soft-start
  • Leading Edge Blanking
  • Single Resistor Programmable Oscillator
  • Oscillator UP / DOWN Sync Capability
  • Precision 5V Reference
  • Thermal Shutdown
  • Description

    The LM5025 PWM controller contains all of the features necessary to implement power converters utilizing the Active Clamp / Reset technique. The device can be configured to control either a P-Channel clamp switch or an N-Channel clamp switch. With the active clamp technique, higher efficiencies and greater power densities can be realized compared to conventional catch winding or RDC clamp / reset techniques. Two control outputs are provided, the main power switch control (OUT_A) and the active clamp switch control (OUT_B). The active clamp output can be configured for either a guaranteed overlap time (for P-Channel switch applications) or a guaranteed deadtime (for N_Channel applications). The two internal compound gate drivers parallel both MOS and Bipolar devices, providing superior gate drive characteristics. This controller is designed for high-speed operation including an oscillator frequency range up to 1MHz and total PWM and current sense propagation delays less than 100ns. The LM5025 includes a high-voltage start-up regulator that operates over a wide input range of 13V to 90V. Additional features include: Line Under Voltage Lockout (UVLO), softstart, oscillator UP/DOWN sync capability, precision reference and thermal shutdown.

    Also Recommended
    LM3411Feedback Control / Optocoupler Driver For Isolated Supplies
    LM5025AActive Clamp Voltage Mode PWM Controller
    LM5026Current Mode Control Version
    LM5034Dual Interleaved Active Clamp Current Mode Controller
    LM5110Dual 5A Compound Gate Driver With Negative Drive Capability
    LM5112High Current 7A Single Low-Side Mosfet Driver



    Typical Application
    click for larger image


    Block Diagram
    *click for larger image


    Parameters / ValuesLM5025 LM5025A LM5026 LM5034
    PWM ModeVoltage/Feed-forward Voltage/Feed-forward Current Current
    TopologyForward Active Clamp Forward Active Clamp Forward Active Clamp Forward Active Clamp
    Input Min Voltage8 Volt 8 Volt 8 Volt 13 Volt
    Input Max Voltage90 Volt 90 Volt 100 Volt 100 Volt
    Frequency Max1000 kHz 1000 kHz 1000 kHz 1000 kHz
    Efficiency (peak)92.5 % 92.5 % 92.5 % 94 %
    Adj Switch FrequencyYes Yes Yes Yes
    Frequency Min100 kHz 100 kHz 100 kHz 100 kHz
    Sync PinYes Yes Yes Yes
    Sync TypeUp, down Up, down Input, Output Up
    UVLOYes Yes Yes Yes
    On/Off PinYes Yes Yes Yes
    PowerGood / Error FlagNo No No No
    Current Limit Typecycle-cycle, hiccup cycle-cycle, hiccup cycle-cycle, hiccup cycle-cycle, hiccup
    Gate Drive3 Amp 3 Amp 3 Amp 2.5 Amp
    Temperature Min-40 deg C -40 deg C -40 deg C -40 deg C
    Temperature Max125 deg C 125 deg C 125 deg C 125 deg C
    Step-DownYes Yes Yes Yes
    Step-UpYes Yes Yes Yes
    FlybackNo Yes Yes No
    InvertingYes Yes Yes Yes
    RegTypeSwitching Controller Switching Controller Switching Controller Switching Controller
    Adjustable OutputYes Yes Yes Yes
    Output Power300 Watt 300 Watt 300 Watt 600 Watt
    Switching Frequency1000 kHz 1000 kHz 1000 kHz 2000 kHz
    Multiple Output CapabilityYes Yes Yes Yes
    PowerWiseYes Yes Yes Yes

    Datasheets
    TitleSizeDateOther
    Language
    LM5025 Active Clamp Voltage Mode PWM Controller316
    Kbytes
    23-Mar-04   


    Application Notes
    TitleSizeDateOther
    Language
    AN-1345: Application Note 1345 LM5025A Evaluation Board671
    Kbytes
    17-Dec-04 
    AN-1368: Application Note 1368 LM5115/5025A Evaluation Board1364
    Kbytes
    5-Apr-05 
    AN-1542: Application Note 1542 LM5115A Evaluation Board1789
    Kbytes
    17-Mar-07 中文
    AN-1574: Application Note 1574 LM5073 Evaluation Board464
    Kbytes
    24-Apr-07 


    Other Technical Documents
    TitleTypeDate
    Increase Boost Regulator Efficiency With Synchronous RectificationExternal Article 2010-01-15
    Operation and Benefits of Active-Clamp Forward Power ConvertersPower Designer 2007-03-22
    Get Your Isolated Power Converter Off to a Smooth StartExternal Article 2010-01-29
    PWM DC-DC Controllers with Built-In Start-Up Regulators Simplify Switching Power Supply DesignTechnology Edge 2005-10-01
    Feedback Techniques for Crossing the Isolation BoundaryPower Designer 2007-03-22
    High PoE Made EasyExternal Article 2007-09-03

    Part Number(s)
    (NSID)
    Top ViewAvailabilityCurrent Reported StockBudgetary PricingPack
    Size
    LM5025MTC/NOPB

    LM5025MTC

    RoHS Status


    TSSOP
    Full production
    Lead Time: 6 weeks

    Samples
    DistributorRegionQty
    ARROWWorldwide552
    AVNET-EMWorldwide342
    DIGI-KEYWorldwide258
    MOUSERWorldwide176
    RS COMPONENTSWorldwide40
    TAYLORAmericas552
    $1.25 each at 1K+ pcsrail
    of
    92
    LM5025MTCX/NOPB

    LM5025MTCX

    RoHS Status


    TSSOP
    Full production
    Lead Time: 6 weeks

     
    DistributorRegionQty
    DIGI-KEYWorldwide0
    MOUSERWorldwide2500
    RSL MICROAsia Pacific15000
    $1.25 each at 1K+ pcsreel
    of
    2500
    LM5025SD/NOPB

    LM5025SD

    RoHS Status


    LLP
    Full production
    Lead Time: 6 weeks

    Samples
    DistributorRegionQty
    DIGI-KEYWorldwide1625
    $1.25 each at 1K+ pcsreel
    of
    1000
    LM5025SDX/NOPB


    RoHS Status


    LLP
    Full production
    Lead Time: 6 weeks

     
    DistributorRegionQty
    DIGI-KEYWorldwide0
    $1.25 each at 1K+ pcsreel
    of
    4500
    LM5025 MDC

    RoHS Status
    Full production
    Lead Time: N/A

     

    Contact your distributor
    CALLtray
    of
    N/A

    All information pertaining to the RoHS Compliance Standard can be found at http://www.national.com/en/packaging/leadfree.html.

    Moisture Sensitivity Level Data for LM5025.

    A RoHS compliance or an IPC 1752 report can be acquired at http://www.national.com/en/packaging/greennopb.html.

    National's certificate of product compliance for LM5025 is located at RoHS Status.

    Part Number(s)
    (NSID)
    Weight
    (milligrams)
    TypePinsMSL RatingPeak ReflowRoHS
    Status
    CAD SymbolsModelsPackage
    Marking
    Format
    LM5025MTC/NOPB

    LM5025MTC
    56.74
    57
    TSSOP161
    1
    260
    260
    DetailDownloadspice file
    NSZXYTT
    LM5025
    MTC
    LM5025MTCX/NOPB

    LM5025MTCX
    56.74
    57
    TSSOP161
    1
    260
    260
    DetailDownloadspice file
    NSZXYTT
    LM5025
    MTC
    LM5025SD/NOPB

    LM5025SD
    64.927
    65.192
    LLP161
    1
    260
    260
    DetailDownloadspice file
    NS
    UZXYTT
    5025SD
    LM5025SDX/NOPB

    64.927
    LLP161260DetailDownloadspice file
    NS
    UZXYTT
    5025SD
    LM5025 MDC
    N/A
    Unpackaged Diespice file
    -

    All information pertaining to the RoHS Compliance Standard can be found at http://www.national.com/en/packaging/leadfree.html.

    Moisture Sensitivity Level Data for LM5025.

    A RoHS compliance or an IPC 1752 report can be acquired at http://www.national.com/en/packaging/greennopb.html.

    National's certificate of product compliance for LM5025 is located at RoHS Status.

    Reliability Metrics
    Part Number Process EFR Reject EFR Sample Size PPM LTA Rejects LTA Device Hours FITS MTTF (Hours)
    LM5025 MDCABCD150XV1038680025950002736338335
    LM5025MTCABCD150XV1038680025950002736338335
    LM5025MTCXABCD150XV1038680025950002736338335
    LM5025SDABCD150XV1038680025950002736338335
    LM5025SDXABCD150XV1038680025950002736338335

    Note: The Early Failure Rates (EFR) were calculated as point estimate PPM based on rejects and sample size for EFR. The Long Term Failure Rates were calculated at 60% confidence using the Arrhenius equation at 0.7eV activation energy and derating the assumed stress temperature of 150°C to an application temperature of 55°C.

    For more information on Reliability Metrics, please click here.


    All information pertaining to the RoHS Compliance Standard can be found at http://www.national.com/en/packaging/leadfree.html.

    Moisture Sensitivity Level Data for LM5025.

    A RoHS compliance or an IPC 1752 report can be acquired at http://www.national.com/en/packaging/greennopb.html.

    National's certificate of product compliance for LM5025 is located at RoHS Status.

    [Information as of 9-Feb-2012]