PACKAGING

Packaging | Lead-Free Status | Impact to CustomersTin Whiskers
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Impact to Customers

Forward/Backward Compatibility

Definitions:

  • Backward compatibility:   A lead-free component is said to be backward compatible if it can be reliably attached to a PCB using tin/lead solder paste with a tin/lead solder profile (typical peak reflow temperatures ranging from 220°C to 235°C).     
  • Forward Compatibility:  A SnPb component is said to be forward compatible if it can be reliably attached to a PCB using lead-free solder paste with a lead-free profile (typical peak reflow temperatures ranging from 240°C to 260°C).

  • For leadframe-based surface mount packages1,2

    Lead finish

    Reflow Process and   Peak   Temperature   Range

    Tin/Lead Process (220°C - 235°C)

    Lead-Free Process (240°C - 260°C)

    Tin/Lead (SnPb)

    OK

    OK if device ordered with suffix 260°C (forward compatible)

    Lead-free (matte Sn)

    OK (backward compatible)

    OK

    1. Based on board level evaluations, it is recommended that a reflow temperature of 235°C  be used for LLP® backward compatibility (SnPb solder paste/Pb-free components).
    2. Through-hole packages have not been evaluated for forward or backward compatibility.


  • For micro SMD and BGA packages

    Solder bump/ball composition

    Reflow Process and  Peak  Temperature  Range

    Tin/Lead Process (220°C - 235°C)

    Lead-Free Process (240°C - 260°C)

    Tin/Lead (SnPb)

    OK

    NOT RECOMMENDED
    (not forward compatible)

    Lead-free (SnAg [BGA] or SnAgCu [micro SMD])

    NOT RECOMMENDED
    (not backward compatible)

    OK


Reflow Profile

  • Generally, the reflow profile will depend on the melting point of the solder paste and the geometry and layout of the PCB.     
  • With sufficient engineering characterization, the throughput for the Pb-free profile can be made the same as that of the SnPb profile.     
  • For lead-free qualification, National used the Pb-free profile given in J-STD-020C.  This profile is also acceptable for production, provided that adequate characterization is done by the board level assembler.

Tin Whiskers

  • Tin whiskers are recognized as a reliability concern throughout the industry.           
  • To mitigate whisker growth National has done the following:
    • Established the minimum plating thickness of 8 microns, with a nominal thickness of 12 microns. 
    • Established a post-plate annealing of 1 hour at 150°C within 24 hours of plating.  
  • Additional information is available on the Tin Whiskers page.

Packaging | Lead-Free Status | Impact to CustomersTin Whiskers
European Dir. Compliance | Industry Consortia | Questions & Answers | Literature


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