Note 3.
Restructuring of Operations
Fiscal 1998 Cost Reduction Action
As part of an overall cost reduction plan implemented in April 1998, the Company
announced a worldwide workforce reduction of approximately 1,400 people, primarily in its
Santa Clara, California, headquarters and other front-end wafer manufacturing operations.
This included approximately 500 employees affected by the previously announced closure of
the Companys 5- and 6-inch wafer manufacturing facilities in Santa Clara. In
addition to new cost reduction actions, the plan includes modification of certain
previously announced actions related to the closure of the Santa Clara 5- and 6-inch wafer
manufacturing facilities, as well as additional impairment loss related to the write-down
of certain assets in the 0.65-micron wafer manufacturing facility in Arlington, Texas.
As a result, the Company recorded a net $63.8 million restructuring charge in fiscal
1998. The restructuring charge included approximately $32.5 million for severance and
lease termination costs, $10.6 million for the write-off of assets related to discontinued
product development programs and $10.2 million for the write-off of assets related to
discontinued process technology development. It also included an additional $20.3 million
impairment loss on certain assets in the Arlington wafer manufacturing facility. The
additional impairment loss was caused by weakened business conditions that significantly
reduced the demand for wafers from the 0.65-micron wafer manufacturing facility. Of these
charges, $32.5 million represent cash charges. These charges were partially offset by the
release of $6.8 million of excess reserves for severance and other exit costs related to
the Companys reorganization of its operating structure in the first quarter of
fiscal 1997 and the release of $3.0 million of excess reserves for other exit costs
related to the Companys planned realignment of its manufacturing facilities
announced in the fourth quarter of fiscal 1997.
In connection with these cost reduction actions, the Company paid $9.6 million of
severance to approximately 357 terminated employees. Included in accrued liabilities at
May 31, 1998 is $25.0 million related to severance and other exit costs for those actions
that have not yet been completed as of May 31, 1998. The Company expects these actions to
be completed by the end of calendar 1998.
Fairchild Semiconductor
In June 1996, the Company reorganized its operating structure into four business groups
that comprised the Analog Group, the Communications and Consumer Group, the Personal
Systems Group and the Fairchild Semiconductor ("Fairchild") Group. The purpose
of the reorganization was to enhance the focus and support of the Companys strength
in analog and mixed-signal technology. In connection with this reorganization, Fairchild
was formed as a separate organization consisting of the Companys family logic,
memory and discrete product lines, which the Company announced it intended to divest. As a
result, the Company recorded a $55.3 million special charge that included a restructuring
charge of $49.7 million for the write-down of fixed assets to estimated fair value, as
well as costs associated with staffing reductions and other exit costs necessary to reduce
the Companys infrastructure in both Fairchild and the remaining National core
business. Of the $49.7 million restructuring charge, $39.7 million represented cash
charges and $10.0 million represented fixed asset write-downs and other noncash items. The
remaining components of the $55.3 million special charge were recorded in cost of sales
and consisted of $2.0 million to write-down certain Fairchild inventory to net realizable
value and $3.6 million for other cost reduction activities.
As a result of these work force reductions, the Company paid $6.9 million of severance
to approximately 87 terminated employees and $3.3 million for other exit costs. Included
in accrued liabilities at May 31, 1998 was $5.1 million related to remaining severance and
other costs of restructuring activities from the realignment of the Companys
selling, general and administrative expenses. These costs are expected to be paid over the
next 6 months. In fiscal 1997, the Company also paid approximately $5.2 million in
retention bonuses to certain Fairchild employees, which were expensed to operations.
The Companys reorganization included plans to divest the Fairchild businesses,
including related assets, by the end of fiscal 1997. The Fairchild fixed assets held for
disposition included land, buildings and building improvements, and equipment associated
with the 4-inch, 5-inch and 6-inch wafer fabrication operations in South Portland, Maine,
the 6-inch wafer fabrication operation in West Jordan, Utah, and the assembly and test
operations in Penang, Malaysia, and Cebu, Philippines. The carrying value of the Fairchild
fixed assets held for disposition was $318.5 million. The Company originally recorded a
$192.0 million charge, as part of the restructuring charge, primarily to write-down
Fairchild assets to estimated fair value. This charge was fully reversed in the third
quarter of fiscal 1997 when the disposition of the Fairchild businesses and related assets
became imminent and it was apparent that the reserves were no longer required. In March
1997, the Company completed the disposition of Fairchild under a recapitalization
transaction with Sterling, LLC, a Citicorp Venture Capital, Ltd. investment portfolio
company in related businesses, and Fairchilds management. The recapitalization was
valued at $550 million. In addition to retaining a 15 percent equity interest in
Fairchild, for which the Company invested $12.9 million, the Company received cash of $401
million and a promissory note with a face value of $77 million, and certain liabilities
were assumed by Fairchild. The Company recorded a gain of $40.6 million from the
disposition.
Realignment of Manufacturing Facilities
In May 1997, the Company announced that it planned a comprehensive realignment of its
manufacturing facilities designed to accelerate its production transition to manufacturing
8-inch wafers with 0.35-micron circuit geometries, reduce costs and rationalize production
flows. In connection with this plan, the Company recorded a restructuring charge of $84.5
million that included an impairment loss of $60.1 million related to the write-down of
certain assets in its Arlington wafer manufacturing facility. This impairment arose from
the Companys cancellation of further investment in its 6-inch, 0.65-micron wafer
fabrication expansion that began in 1995. The Companys acceleration of investment in
its 8-inch wafer fabrication facility in Maine, which has resulted in the availability of
0.35-micron capacity sooner than previously expected, has significantly reduced the
Companys requirements for 0.65-micron capacity.
In addition to the impairment loss, the Company also recorded $11.0 million of exit
costs related to the closure of the 5- and 6-inch wafer fabrication facilities in Santa
Clara. The closure process is expected to be completed within the next 6 months, during
which time the Company will transfer remaining production activities to other existing
manufacturing lines. The exit costs primarily related to severance costs, the removal of
production equipment and the dismantling of the production facilities. Approximately 500
employees are currently employed in these two wafer fabrication facilities and the Company
does not expect to place the majority of the affected employees elsewhere in the
organization. The Company expects to pay approximately $7.2 million in retention bonuses
to certain Santa Clara, California, employees as a result of the previously announced
closure of the Santa Clara 5- and 6-inch wafer fabrication facilities, which is expected
to be completed by the end of calendar 1998. These amounts are being expensed to
operations ratably over the employees service period up through the close of the
facilities. The Company also recorded $10.3 million of exit costs associated with the
Companys decision to halt expansion of its 6-inch wafer fabrication line in
Greenock, Scotland. These costs primarily related to the write-off of previously
capitalized construction in progress costs and other exit costs including employee related
costs. The remaining $3.1 million related to severance and other exit costs at other
manufacturing facilities. Of these restructuring charges, $20.2 million represented cash
charges.
During fiscal 1998, the Company paid $1.5 million of severance to approximately 54
terminated employees and $0.8 million for other exit costs related to these restructuring
actions. Included in accrued liabilities at May 31, 1998 is $15.6 million related to
severance and other exit costs for those actions that have not yet been completed as of
May 31, 1998.
Other Restructuring Actions
During fiscal year 1996, the Company utilized $6.8 million of restructuring reserves
primarily attributable to severance and fixed asset disposals related to the completion of
the consolidation of two California locations into one location of the Companys
wholly owned subsidiary, Dynacraft, Inc. ("DCI"), which was sold in fiscal 1996,
and the transfer of the remaining military assembly operations in South Portland, Maine,
to Singapore.
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